Customised automation

Special ultrasound systems

Table of Contents

In-house design and implementation

Thanks to the many years of experience of our technical and mechanical team, Sonomax Srl designs and implements special customised ultrasound installations for the most complex production requirements. Each automation is developed in-house, ensuring total control over the quality and reliability of the process.

From the preliminary study to the final installation, we offer turnkey solutions for online additions, robotic systemsautomated workbenches and custom ultrasound systems for welding, cutting or finishing.

Technical characteristics and areas of application

  • Supported frequencies: 20 kHz, 30 kHz, 35 kHz and 40 kHz
  • Integrable components: generators, sonotrodes, transducers, presses, actuators, control modules
  • Available automations: stand-alone, in-line, with collaborative robots, PLC, HMI
  • Main sectors: automotive, medical, packaging, technical textiles, electronics, renewable energy
  • Negotiable materials: thermoplastics, TNT, blisters, conveyor belts, capsules, connectors

We collaborate with international partners and qualified suppliers to ensure reliable and scalable solutions.

Rely on Sonomax for your customised automation

We are available to evaluate together with you new customised projectsoptimise productivity and reduce costs through theindustrial automation with ultrasonic technology.

Contact Us for a free preliminary consultation or to receive a tailor-made quote.

Frequently asked questions on ultrasonic automation

What types of processes can be automated with ultrasound?

The main processes that can be automated include welding, cutting, finishing, punching e engraving of thermoplastic materials. Sonomax automations can be integrated into production lines to increase efficiency and precision.

Is it possible to customise the system for a specific material or product?

Yes. Each installation is custom-designed based on the physical characteristics of the material, the geometries of the component and the customer's production rates. Prototypes in the development phase can be tested.

What support does Sonomax offer after installation?

We offer after-sales technical assistance, staff training, routine and extraordinary maintenance. Our technicians can intervene remotely or on site on request.

What advantages does an ultrasound system offer over a conventional system?

The main advantages are: no glues or solventsreduced cycle times, clean and strong jointslow energy consumption, minimum maintenance and compatibility with highly automated environments.

Can you integrate your systems with my management software or PLC?

Of course. Our systems are compatible with the main industrial automation systems (PLC, HMI, SCADA) and can be configured for the communication with management software or MES systems via customised interface modules.

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Find out how to improve your production line with ultrasound